By Paul Williams.
Article posted 7th February 2009.
It is inevitable that at some point you will completely flood your boat, either due to a collision when racing or from simply having a hatch blow off or a water-cooling pipe pop off inside the hull. Assuming you have followed the good advice of your fellow FE boaters and fitted sufficient bouyancy, and therefore get your boat back instead of watching it sink, everything inside the boat will be completely soaked.
One of the most delicate and mechanically intricate components in your boat is the steering servo. One of the best things you can do to ensure long life from your servos is to make sure you never get water inside them. This brief article will show you how to effectively seal a servo against water ingress, thus protecting the gear train and the electronics.

Carefully strip the servo.

Note the position of each of the gears. If unsure, take a photo for reference during reassembly. Remove the entire geartrain from the servo.

Wash off the original grease in a bath of white spirit and re-grease the geartrain with a waterproof variety. Work the grease into the races of the bearings. Reassemble the geartrain on the servo.

Run a bead of silicone sealant around one of the mating surfaces on each of the top and bottom parts of the servo case, and around the servo lead grommet. Make sure you use electronics grade, acid-free silicone, not the stuff you use for kitches and bathrooms.

Replace the top and bottom parts of the servo case. Wipe off any excess silicone that is squeezed out of the joints. Note the waterproof grease that is sealing the output shaft into the case.

I discard the original carbon steel servo arm retaining screw and replace it with a stainless steel socket screw.
© Copyright Paul Williams and www.fastelectrics.net, 2010.
This article may not be reproduced wholly or in part without the written permission of the author and www.fastelectrics.net. If you would like to use this article or the accompanying pictures/diagrams please email articles@fastelectrics.net.
Last modified: 08th July 2010 @ 09:06